Chemical Process Plant

1

Buckled column after provision of additional reinforcement

2

Jacketing of column under progress

3

Jacketed Beam

4

Structural steel supports were introduced to cantilever slabs

5

Structure after repair

Make OR Break Factor

The project had a non-negotiable deadline – 25 days, not more!

THE CHALLENGE :

  • The chemical process plant was facing problems of chloride and acid-induced corrosion of steel, which was leading to the delamination of concrete and causing a distressing reduction in reinforcement size.

THE ODDS :

  • The exact extent of damage was unknown because of prior unsuccessful attempts to repair the structure
  • The entire plant structure was supported by temporary MS supports, two of which had already buckled
  • Total loss of reinforcement was observed in some of the members at the back

OUR RESPONSE :

  • Previous repair data was collected and the structural shortfall was analyzed as per prevailing condition.
  • Immediate curative measures were taken for the corrosion
  • The damaged concrete sections were jacketed and structural elements were externally reinforced with fibre wrapping
  • A protective coating was done on the entire RCC surface